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Everything You Should Know About Welding Cobots

Date: 2024.10.24
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Welding remains crucial to manufacturing as economies progress. It enables vehicle, ship, and building construction. While welding stays core, industries now struggle with too few skilled welders. Developing such skills demands extensive experience which older workers retire with, yet fewer new welders emerge. Fortunately, collaborative robots or ‘cobots’ focused on welding provide a solution. Welding cobots help address the shortage by supporting human labor.

 

welding cobots

 

Why Are Welding Cobots Needed?

Welder shortages pose a serious threat to manufacturing efficiencies. With the right welding cobot models, this human resource challenge can be overcome. Welding cobots are designed to work safely alongside people. They excel at high-volume, repetitive welding jobs. They can perform rounds of tasks continuously without breaks for fatigue like human welders require.

 

What Are the Benefits of Welding Cobots?

Welding cobots provide many advantages. Reliable welding cobots allow manufacturers to enhance quality, safety, and ergonomics on the shop floor.  

 

1. Increased Productivity

Welding cobots can work tirelessly around the clock without needing breaks or downtime from fatigue. Their robotic welding arm performs repetitive welds at a rapid pace without declining in ability over long shifts.

 

2. Consistent Quality

Cobots are carefully programmed to carry out all welds. They do it within a fraction of a millimeter of precise placement and sizing. Their robotic motions achieve repeatability that would be difficult for workers to match. Part quality becomes extraordinarily uniform from one fabrication run to the next.

 

3. Improved Safety

Long-term exposure to welding fumes and heat poses risks to human well-being. Cobots help lessen such dangers faced by welders. They take over hazardous or strenuous tasks like those involving intense heat. This decreases welders’ time subjected to potential welding hazards. It protects their overall health and safety.

 

4. Enhanced Ergonomics

Overhead and complex welding tasks strain bodies. Reliable welding cobot models handle complex jobs well. These include those necessitating demanding/awkward positions workers shouldn’t occupy for long. Cobots work flexibly where people face risks. This protects welders’ health by preventing potential injuries over time.

 

welding cobot

 

Will I Need to Train My Welding Staff?

Yes. Human welders will need to learn how to properly set up, program, and oversee the welding cobots. This ensures personnel understand how to safely work alongside the welding cobots and maximize their capabilities.

 

Which Welding Cobot Should I Choose?

It’s important to partner with a reliable collaborative robot company. Han’s Robot leads with years of industry experience. We design cobots fully considering safety, flexibility, and ease of use. Our Elfin-Pro Collaborative Robot is a top choice for welding tasks. It has all the capabilities of our basic cobots but with enhanced processing power and upgraded features. Some of these features include (but are not limited to):

 

 

Case Study

Our Elfin-Pro cobots prove effective for shipbuilding. This cobot solution realizes arc tracking and laser seam tracking. It also enables multi-pass welding for consistent, high-quality bonds. Operators can easily maneuver the Elfin-Pro and proceed with welding through drag-and-drop teaching.

 

 

Conclusion

As the demand for skilled labor exceeds supply, welding cobots provide an effective way to overcome resource limitations. Cobots augment human welders, letting businesses maximize efficiency on factory floors. For safety, reliability, and performance, we at Han’s Robot offer advanced welding cobot models like the Elfin-Pro that are customized for collaboration. Visit our website to discover how our cobots can address your manufacturing needs.

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